Automatic transmission 4r100 is easy to repair and service. Ford e4od atsg transmission update service manual rebuild overhaul e40d techtran stay safe and healthy. If you retain the stock pcmvcm, it can probably be modified or reflashed to disable the transmission functionality. Theoryoperation, diagnostic procedures, diagnosis by symptom, disassembly, subassembly and reassembly. Since the introduction of the e40d transmission in model year 1989, there have. Ford e4od transmission found in 1989 and up trucks and vans. For a e40d wiring diagrams resources wiring diagram 94 ford e40d trans e25 wiring diagram 94 ford e40d trans e25 1996 f250 e4od wiring harness diagram online library for a e40d wiring diagrams resources wiring diagram 94 ford e40d trans e25 wiring diagram 94 ford e40d trans e25 1996 f250 e4od wiring harness diagram online library for a read more. Transmission repair manuals 4r100 e4od instructions. E4od transmission for sale, remanufactured rebuilt e40d. Specifications for an e40d transmission it still runs. This is the pdf of the e4od service and repair manual. Unfollow ford e40d transmission to stop getting updates on.
E40d transmission repair manual e40d transmission shift kits atsg transmission repair manual. Id like to go with a manual valvebody, but since this truck will also be used on the street id like od. Lightthrottle shifts are smooth and firm, while fullthrottle or heavyload driving produces solid, decisive shifts. Notice for all ford trucks with the e40d transmission. Ford e4od transmission reference manual e4od transmission refernce binder this ford factory manual contains sections on each of the following subjects. Ford e4od atsg transmission service manual 89up rebuild. Atsg manuals atsg transmission manuals zf4hp22 atsg atsg 4r70w 6r80 atsg 6r80 atsg pdf atsg 4t60e pdf atsg 67955 atsg 6l45 atsg e40d f5a51 atsg pdf awtf80 sc atsg atsg transmission 4l65e atsg pdf atsg thm180c atsg th200 0. Used e4od transmissions are no doubt an enticing option because of theyre affordability. E4od and 4r100e troubleshooting list of categories page 1 page 2 page 3. Home transmission repair manuals ford e40d update handbook atsg.
Ford trucks 4r100 transmission rebuild manual 19982004 atsg. The ford e4od transmission rebuild repair manual, fseries trucks, eseries vans is filled with technical service information for working on the ford truck models listed in the title. Pdf online ford e4od tranmission repair manual atsg. The ford e4od transmission is a fairly common transmission, so the chance of a defective one ending up in your shop is bound to happen. Installation and operation manual for e4od and 4r100 transmissions. Atsg 4r100 technical manual is necessary to diagnose, overhaul andor repair the 4r100 transmission. This transmission was introduced in 1989 as an upgrade from its predecessor the c6 transmission. Found in the ford f truck series and e vans, the ford e4od. Ill probably just end up building up the stock e4od. Us shift transmission control system instruction and operation manual. If you want to go with the aod you could possibly change your trucks pcm to one from a 6 cylinder manual transmission equipped truck.
Ford e4od update handbook automatic transmission service group 18639 sw 107th avenue miami, florida 33157 305 6704161 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise. Transmission technical manualsthese technical manuals provide detailed diagrams and instructions for the doityourself transmission builder. The first vehicle to use the e4od transmission was the ford f150, f250 and f350 series pickup truck. The automatic transmission 4r100 used for at least. E4od transmission heavy duty gas 4wd, e4od 4x4, e4od 4wd. Heavy duty e4od transmission, e4od heavy duty transmission. Heavy duty e4od transmission 4wd black beast diesel w transmission cooler the e4od black beast diesel transmission is ideal for vehicles powered by engines producing up to 350 horsepower600 trq. Ele06 701j solenoid body assembly remanufactured non pwm 8994 1 e40d. Buy atsg e4od ford transmission repair manual e4od solenoid pack e4od torque converter e4od pan e4od rebuilt kit best repair book.
There are problems with the solenoids and valve body starting with more than 200 runs 250 thousand kilometers. Electronic pressure control checking the shift pattern the terminals with the connector still connected to the transmission the far right fd indicates the signal to the converter clutch tcc solenoid. E4od transmission repair manual e4od transmission kits. See other side for connector diagram and wiring chart. The automatic transmission 4r100 used for at least the control electronics, which has a positive effect on the performance of its reliability. Atsg also has available an update handbook which includes the many changes and is required along with this manual for a proper overhaul or repair. I realized that, based on troubleshooting steps in the service manual, if the transmission was shifting fine before, and if i could get it to shift fine again then my. This system works with all e4od and 4r100 automatic transmissions. Fords 4r100 transmission can be found in 1999 and up trucks.
This ford truck 4r100 transmission rebuild manual by atsg covers tranny rebuilds for ford econoline, excursion, expedition, navigator and ford pickups between 19982004. E4od 4r transmission rebuild kits e4od 4r transmission. Also use the diagram below for parts reference, we can supply any part shown just tell us the 3 digit number and we will get you a e. Identification tag line pressure tap gear ods 2 line pressure kpa idle psi 50 65 70 100 50 65 70 100 line pressure kpa 1689 1998 1276. The idea is to make it as clear and with as much detail as possible covering all aspects of it from removal and install fromback into the truck, disassembly. We wish to thank ford motor company for the information and illustrations that have made this booklet possible. Transmission repair manuals 4r100 e4od instructions for rebuild. This is a revised edition of the atsgs original manual and has been updated to simplify working on the e4od even more. E4od transmission teardown ford lightning basic teardown of this e4od transmission and the differences between the 4r100. Wiring terminal pinouts see chart 19891994 e4od case connector 1995 and up e4od and 98 and up 4r100 case connector 1995 and up vehicles used either pwm or ono. The electronic module senses the load and commands the transmission to raise the hydraulic pressure accordingly. Hi all, my name is hendrik and im from south africa.
For a vehicle that frequently tows, follow the severe duty maintenance schedule in your owners manual to prolong the life of your transmission, along with adding an external transmission filter to work in conjunction with the internal filter. This manual covers assembly, disassembly, diagnosis. Atsg ford e4od transmission technical manual is necessary to diagnose, overhaul andor repair the e4od transmission. Use of the controller for this purpose allows flexibility in choosing the engine management system, in addition to the increased control, performance, and transmission durability afforded by quick 4. Recommended upgrades for a ford e4od it still runs.
The item e4od e40d transmission atsg technical service and repair manual for ford is in sale since wednesday, april 29, 2015. Discussion in ford trucks started by streetfrog, jan 20, 2008. Snap on tools service manual for automatic transmissions,hydromatic,ford o ford 4r100 atsg techtran manual repair rebuild book transmission guide. Although they look similar they are a little different and some parts.
Atsg rebuild, overhaul manuals cover transmission assembly, disassembly, diagnosis, and troubleshooting. Ele02 700h manual lever position sensor mpls e40d4r100 97on 1 e40d. Atsg automatic transmission repair manual, disassembly, inspection and assembly sections. Ford e4od tranmission repair manual atsg pdf online.
Information about transmission 4r100 e4od automatic transmission 4r100 is easy to repair and service. Please practice handwashing and social distancing, and check out our resources for adapting to these times. Excessive clutch slippage is eliminated, extending transmission life. I also purchased a locally manufactured ecu and transmission controller power mods engine management system. The ford e40d automatic transmission is a four speed unit with total electronic shift control and is designed for operation in longitudinal powertrains for rear wheel drive applications. Ford used the e40d in vehicles made in model years 1989 through 1997. To everyone that has a 90s or newer ford with the e4od transmission. The e4od mega monster transmission is ideal for vehicles powered by engines producing up to 350 horsepower 600tq with a naturally aspirated system using pump gasoline. There have been many engineering changes in this transmission since its introduction. Diagnosis, testing and lot of pictures ford e4od transmission found in 1989 and up trucks and vans. Ford e4od transmission rebuild manual 19891998 atsg. Included are torque specs, troubleshooting charts and repair procedures. The e4od stands for, electrically controlled four forward speeds overdrive transmission. Do you like to read and collect e4od transmission rebuild manual pdf epub.
The shudder only occurs under an easy downshift light throttle, as opposed to a hard downshift heavy throttle. The truck has 84k miles, original trans was replaced. E4od transmission rebuild manual pdf epub javierali. I have an e4od out of a ford f250 1996 powerstroke i am planning on rebuilding this transmission i have lot of the tools from my pervious jobs, and i see that i can use the same tools. The ford e40d transmission a heavyduty unit found in eseries vans, fseries trucks, the bronco and expedition is a computercontrolled transmission for rearwheel drive vehicles. This would keep the engine from having problems due to the electronic transmission being disconnected. Ford e4od performance transmissions archives gearstar. Installation and operation manual for e4od and 4r100. The torque converter lock up solenoid is controlled by your brake lights. This specific technical manual covers assembly, disassembly, diagnosis, troubleshooting, electronic controls and operation for the 4r100. E40d, 4r100 4 speed rwd electronic control electrical components 700h manual lever position sensor mpls 8996 1 e40d. They do not offer a manual valve body for it though.
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